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专注精密制造10载以上
专业点胶阀喷嘴,撞针,精密机械零件加工厂家
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Zipper appearance online spection equipment
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Zipper appearance online spection equipmentBack

Product description:Zipper visual inspection equipment detects defects, scratches, breaks, deformation, automatic classification and sorting of product surfaces. Detect the color of the product, detect the shape of the head, decoration, identification and other functions

24-hour service hotline

13077808017

Detailed introduction

Zipper visual inspection equipment is specially used to detect the surface quality and assembly of zipper products (such as zipper head, zipper chain, etc.). Combine vision system, image processing technology and mechanical structure to detect, analyze and classify products with high precision.



 Device function                                                                                                                                                


Defect detection: zipper visual inspection equipment to detect zipper surface defects, scratches, breaks, deformation, etc.

Length measurement: The equipment can measure the length of the product to ensure that the product size meets the requirements and avoid the difference in production quality caused by the length problem.

Zipper head inspection: Visual inspection equipment can detect the head of the product, the shape of the head, decoration, identification, etc.

Zipper operability detection: The device can detect the opening, closing, sliding and other operations of the zipper, with good operability and is not easy to stick or damage.

Color detection: For color products, visual inspection equipment can detect whether the color of the product is consistent and whether the color difference is within the acceptable range to ensure the color consistency of the product.

Automatic classification and sorting: The equipment can automatically classify and sort the zipper products according to the test results, improving production efficiency and product quality.

Data recording and report generation: zipper visual inspection equipment can record test result data, generate test reports, support quality management and traceability.



 Working principle                                                                                                                                            


Zipper transfer: The zipper product is pulled to the detection position through the transfer device to ensure that the product passes under the visual inspection equipment.

Image acquisition: The camera captures the image of the zipper product, including the zipper chain, the zipper head, etc., and transmits it to the image processing system for analysis.

Light source Settings: Proper light source Settings are key to ensuring image quality, providing clear, even lighting conditions.

Image processing: The image processing software processes and analyzes the image of the zipper product to identify whether the features, defects and assembly of the product are correct.

Defect detection: Through the image processing algorithm to detect the zipper product surface defects, such as scratches, deformation, paint damage, etc.

Assembly test: Check the assembly of the zipper chain and head to ensure that the assembly is correct and firmly fastened.

Quality assessment: According to the test results of the zipper product quality assessment, distinguish qualified products and unqualified products.

Classification and sorting: According to the test results, the product is divided into qualified and unqualified products, triggering the corresponding classification and sorting mechanism.



 Product parameter                                                                                                                                            


Device type

Pipeline tester

Scope of application

It is suitable for the detection of rubber parts, precision hardware parts, automobile, mobile phone parts, plastic parts, electronic parts and other high-precision products.

Optical system

Germany high rate CCD industrial camera, Japan imported lens, professional light source system

Number of cameras

Standard 1 (can be configured according to demand)

Control system

Germany Siemens Industrial Computer

Image detection software

Siptech Vision inspection System

Feed system

Conveyor belt

Detection speed

60 ~ 300 PCS/min (depending on product size)

Recommended inspection size

30 ~ 200mm

Detection quality

5 ~ 500g

precision

Up to ±0.01mm

Detection index

Detection of missing, misloading, mixing, defect detection, size detection, screen printing detection, etc

Supply voltage

Two-phase 220V, 50Hz

Rated power

1kW

Atmospheric pressure

The air pressure is not less than 0.35 ~ 0.7MPa

Equipment weight

Approx. 150kg

Operating temperature

-3 ° C to 45 ° C

Storage temperature

-20℃ ~ 60℃

Equipment size

1900mm(L)×500mm(W)×1300mm(H)



 Application                                                                                                                                                      

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