Ceramic chip appearance defect detection scheme

Release time：2024-10-14Hits：

In modern industry, ceramic parts are widely used in aerospace, automobile manufacturing, electronic products, medical equipment and other fields because of their excellent wear resistance, high temperature resistance and chemical stability. Ceramic parts are prone to cracks, defects, surface defects and other problems in the production process, and these small defects may seriously affect their service life and performance. Therefore, the precision quality testing of ceramic parts has become a key step for major manufacturing enterprises to improve the product qualification rate.

The manual detection speed is slow, especially when the number of products on the production line is large, the detection pressure is multiplied, which can easily lead to missed and false detection. Visual inspection is difficult to find some small surface defects or hidden defects, especially in mass production, small deviations can lead to the entire batch of products scrapped.

The visual inspection equipment of ceramic parts based on computer vision and artificial intelligence came into being. Through high-speed cameras, optical sensors, image processing algorithms and other technical means, the equipment realizes fully automated detection of ceramic parts, which not only greatly improves the detection accuracy and speed, but also significantly reduces the labor cost.

Detection content: chip side defect, poor silver surface, surface defect, side edge

solution

SIPOTEK visual inspection software 1 set, SIPOTEK custom industrial computer 1 set, PHILIPS 22 "LCD monitor 1 set, custom black and white industrial camera (160W) 6 sets, SIPOTEK custom camera adjustment module 6 sets, optical industrial lens 6 sets, 6 35mm focal length lenses, Custom optical light source 6 sets, 6 ring shadowless 115-W, SIPOTEK custom control system 1 set, Panasonic servo motor 1 set, SIPOTEK custom reducer 1 set, etc.

Ceramic chip detection effect

OK good product map