Full-size precision vision inspection equipment is a full-size, high-precision vision inspection equipment specially used for inspecting products. Advanced image processing technology and sophisticated measurement tools ensure that products meet design specifications and meet quality standards.

Equipment features: dynamic data acquisition algorithm image analysis processing

Main functions: mobile phone hardware shell front and back side dimensions and appearance detection

Dtection accuracy: ±0.007mm

Detection speed: about 1600/h (generally about 10 points)

Can detect glass/stainless steel/aluminum and other materials

 Device function                                                                                                                                                

Dimensional measurement: Dimensional visual inspection equipment can accurately measure the dimensions of the product, including length, width, height, etc.

High accuracy: With high precision measurement capabilities, small size changes can be detected to ensure product quality meets standards.

Automated measurement: Achieve automated dimensional measurement, improve measurement efficiency and reduce human error. Integration with automation systems for dimensional inspection and control on automated production lines.

Multi-dimensional measurement: Multi-dimensional dimensional measurement to meet the complex dimensional measurement needs of different products.

Real-time monitoring: real-time monitoring of dimensional data, timely detection of dimensional anomalies or deviations, to ensure product quality.

Data recording and analysis: Measurement data can be recorded, analyzed and stored, and detailed dimensional measurement reports can be generated to facilitate quality management and traceability.

Non-standard customization: Dimensional vision inspection equipment has flexible configuration options, can be customized according to product characteristics and requirements, suitable for different industries and application needs.

High-speed measurement: Fast dimensional measurement, suitable for real-time dimensional inspection tasks on high-speed production lines.

Reliability: High reliability and stability, suitable for long-term continuous work environment.

 Equipment characteristics                                                                                                                                 

Full-size inspection: Full-size inspection that can cover the entire product surface or specific areas to ensure comprehensiveness and accuracy of the inspection.

High precision measurement: High-resolution image acquisition and precision measurement tools to detect small defects and dimensional deviations.

Automation function: Usually with automation function, can achieve automatic detection, analysis and report generation, improve production efficiency.

Flexibility: Suitable for different types of products and production lines, with strong adaptability and flexibility.

 Work flow                                                                                                                                                        

Image capture: The camera captures the image of the product surface, including color, shape, texture and other information.

Image processing: The image processing software is used to analyze and process the acquired images to identify the defects, stains, scratches, etc., on the product surface.

Feature extraction: Extract the features of the appearance of the product, such as color difference, shape deviation, surface uniformity, etc.

Defect detection: The use of image processing algorithms to detect defects on product surfaces and compare them with preset standards.

Classification and judgment: According to the test results, the product is classified to determine whether it meets the quality standards, which can be divided into qualified and unqualified.

Output results: The test results are output to the control system to trigger the corresponding processing mechanism, such as eliminating nonconforming products or further repair.

 Equipment advantage                                                                                                                                      

Improve product quality: Through comprehensive and high-precision testing, to ensure that product quality meets the requirements.

Increased productivity: Automation and high-speed inspection capabilities increase productivity.

Reduce human error: reduce human subjective judgment and maintain consistent testing standards.

 Product parameter                                                                                                                                          

 Application                                                                                                                                                      

Precision manufacturing: suitable for precision parts, optical components, electronic products and other fields of product quality inspection and size measurement.

Medical devices: It can be used for quality control and surface defect detection of medical devices to ensure the safety and quality of products.

Automotive industry: Used for dimensional measurement, assembly inspection and surface quality inspection of automotive parts to ensure product compliance with standards.