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Online visual inspection equipment
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Online visual inspection equipmentBack

Product description:Assembly line visual inspection integrated image processing and intelligent algorithm technology, dedicated assembly line online detection of errors, missing materials and other bad detection platform.

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13077808017

Detailed introduction

on-line Visual inspection technology that integrates image processing and intelligent algorithms to automatically detect and analyze product quality and  characteristics on the production line. Improve production efficiency and reduce costs. Special pipeline online detection of error and missing loading, lack of materials and other bad detection platform. Humanized design of the machine and system, simple operation mode, friendly user interface. Quickly complete the test indicators.



 Device function                                                                                                                                                


Automated inspection: The equipment can realize automated inspection without manual intervention, improving production efficiency and accuracy.

High-speed acquisition: The device has a fast image acquisition function, which can quickly capture product images on the pipeline.

Real-time processing: The device has real-time image processing capabilities, which can quickly analyze image data and make judgments.

Defect detection: Detect defects, foreign bodies, damage and other problems on the surface of the product.

Size measurement: The device can measure product size, shape and other parameters.

Classification and sorting: The product is classified and sorted according to the test results.

Data recording and reporting: The equipment can record inspection data and generate reports to facilitate quality management and traceability.

Multi-view detection: Support multi-view detection, obtain image data from different angles, improve the comprehensiveness of detection.

Real-time feedback: Real-time feedback of test results, timely detection of problems and feedback to help adjust the production process.



 Scope of application                                                                                                                                        



It is suitable for the detection of rubber parts, precision hardware parts, automobile, mobile phone parts, plastic parts, electronic parts and other high-precision products.


 Equipment principle                                                                                                                                        


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 Equipment performance                                                                                                                                    


1. The size of the equipment is about length * width * height =59mm*590m*1053mm (excluding the original height of the customer assembly line);

2. The equipment is safe to operate and equipped with an emergency stop button;



  Equipment control                                                                                                                                           



Using the LCD touch screen display interface, the device mechanism can display alarm and fault warning lifting measures.

The main control has emergency stop, stop, start, inch and other buttons.



 Standard parts brand                                                                                                                                        


Pneumatic components: SMC\AIRTAC\KGN\ARK, etc

Hardware: MISUMI, etc

Laser module: custom development

Thermal imaging modules: custom development



 Power demand                                                                                                                                                


Input power: AC 220V 50/60HZ; 5-6kg/cm2 clean pressure air.



 System composition                                                                                                                                          


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 Technical index                                                                                                                                                



Device type

Pipeline tester


Scope of application


It is suitable for the detection of rubber parts, precision hardware parts, automobile, mobile phone parts, plastic parts, electronic parts and other high-precision products.


Optical system


Germany high rate CCD industrial camera, Japan imported lens, professional light source system


Number of cameras


Standard 1 (can be configured according to demand)


Control system


Germany Siemens Industrial Computer


Image detection software


Siptech Vision inspection System


Feed system


Conveyor belt


Detection speed


60 ~ 300 PCS/min (depending on product size)


Recommended inspection size


30 ~ 200mm


Detection quality


5 ~ 500g


precision


Up to ±0.01mm


Detection index


Detection of missing, misloading, mixing, defect detection, size detection, screen printing detection, etc


Supply voltage


Two-phase 220V, 50Hz


Rated power


1kW


Atmospheric pressure


The air pressure is not less than 0.35 ~ 0.7MPa


Equipment weight


Approx. 150kg


Operating temperature


-3 ° C to 45 ° C


Storage temperature


-20℃ ~ 60℃


Equipment size


1900mm(L)×500mm(W)×1300mm(H)




 Application                                                                                                                                                     


It is suitable for the detection of rubber parts, precision hardware parts, automobile, mobile phone parts, plastic parts, electronic parts and other high-precision products.


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