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How can CCD visual inspection equipment identify circular ceramic quality problems?

Release time:2024-04-24Hits:


Circular ceramics are a kind of ceramic products with a circular design as the theme, usually made of ceramic materials such as porcelain, pottery, etc. Circular ceramic is a kind of art combining aesthetics and practicality, which combines artistic beauty and practical function in design. Circular ceramics are a kind of ceramic products with a circular design as the theme, usually made of ceramic materials such as porcelain, pottery, etc.


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Ceramic parts in the production process is easy to lead to lack of silver, silver hanging, silver surface scratching, leaving a small edge, pits, defects, coaxial light detection, detection, dirt, CCD visual detection equipment is recommended. CCD visual inspection equipment to detect the appearance of 10mm* high 3mm products. The detection efficiency can reach 160 pieces per minute.




CCD visual inspection Device, a visual inspection device implemented using CCD (Charge-Coupled Device) sensor technology, used to detect and analyze the characteristics, shape, position, etc. CCD visual inspection equipment plays an important role in various fields, improving production efficiency, product quality and data analysis capabilities.



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Equipment characteristics

High resolution: CCD sensors have high resolution and are able to capture detailed images.

High speed: CCD visual inspection equipment can quickly collect and process image data to achieve rapid detection and analysis.

Precision: Through the precision image processing algorithm, to achieve accurate detection and measurement of object features.

Stability: CCD technology has the characteristics of stability and reliability, suitable for long-term stable operation.




Equipment composition

Visual inspection software: SIPOTEK

Industrial computer: Custom made by SIPOTEK

Display: PHILIPS 19 "LCD display

Industrial cameras: SONY Industrial cameras

Camera adjustment servo module: customized by SIPOTEK

Industrial lens: FA HD optical industrial lens

Light source: Custom optical adaptive light source

Detection platform: professional optical glass platform

Servo motor: PANASONIC ·PANASONIC

Control system: customized by SIPOTEK

PLC Motion Collaboration: PANASONIC ·PANASONIC




Detection effect

Good product OK map


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Equipment characteristics


High resolution: CCD sensors have high resolution and are able to capture detailed images.


High speed: CCD visual inspection equipment can quickly collect and process image data to achieve rapid detection and analysis.


Precision: Through the precision image processing algorithm, to achieve accurate detection and measurement of object features.


Stability: CCD technology has the characteristics of stability and reliability, suitable for long-term stable operation.



Equipment composition

Visual inspection software: SIPOTEK

Industrial computer: Custom made by SIPOTEK

Display: PHILIPS 19 "LCD display

Industrial cameras: SONY Industrial cameras

Camera adjustment servo module: customized by SIPOTEK

Industrial lens: FA HD optical industrial lens

Light source: Custom optical adaptive light source

Detection platform: professional optical glass platform

Servo motor: PANASONIC ·PANASONIC

Control system: customized by SIPOTEK

PLC Motion Collaboration: PANASONIC ·PANASONIC



Detection effect

Good product OK map


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Detection of silver surface scratch effect


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Dirt detection effect


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Defect detection effect


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Silver deficiency detection effect

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Silver detection effect


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Pit detection effect


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System installation requirements


Inspection space for equipment placement: To install the standard integral inspection equipment for Siptech vision inspection systems, you need to ensure that there is enough space to install the equipment.



Ambient temperature: 0-50 degrees Celsius;


Air humidity: below 90% RH;


Electronic interference: Provide a place for the device with less electronic interference.


Power supply: AC 220V, 50Hz, power consumption < 1KVA.