How does AOI appearance inspection machine help quality inspection of ceramic parts?

Ceramic parts are parts or products made of ceramic materials. Ceramic is a non-metallic material, usually made from clay, quartz and other natural materials sintered at high temperatures. Ceramic materials have the characteristics of high temperature stability, corrosion resistance, insulation and high hardness, so they are widely used in various industrial and daily products manufacturing.

Ceramic AOI appearance inspection machine can realize multi-gold, bonding finger short, porcelain leakage, bonding finger burr, ring free, blocked, broken porcelain, dirt, ring bias appearance detection, detection efficiency of up to 200 pieces per minute.

Ceramic parts AOI appearance inspection machine, an automatic inspection of the appearance quality of ceramic products using optical technology equipment. Using high-resolution camera systems and image processing software, surface defects, stains, scratches, cracks and other problems of ceramic parts can be detected quickly and accurately.

Equipment characteristics

High-precision detection: The use of advanced optical systems to achieve high-precision detection of the appearance of ceramic parts, able to identify small defects.

Automatic inspection: The equipment can automatically carry out inspection operations, which is suitable for rapid detection needs on the production line and improve production efficiency.

Various defect recognition: can detect various defects on the surface of ceramic parts to ensure product quality meets standards.

Data logging and analysis: Equipment is usually equipped with data logging functions, which can record and analyze test results to help manufacturers with quality control.

Main function

Defect detection: It can detect the defects on the surface of ceramic parts, such as bubbles, cracks, spots, bumps and so on.

Color difference detection: Detect the color difference of the appearance of ceramic parts to ensure the consistency of product color.

Surface defect detection: Identify and detect scratches, defects and other problems on the surface of ceramic parts.

Size measurement: Measure and check the size of ceramic parts to ensure that the product meets the specifications.

Foreign body detection: detection of foreign bodies on the surface of ceramic parts to ensure product quality.

Equipment composition

Visual inspection software

Industrial computer

display

Industrial camera

Camera adjustment servo module

Industrial lens

illuminant

Detection platform

Servo motor

Control system

PLC motion collaboration

Detection effect

① no detection, ② no ring detection, ③ ring deviation detection

 ①                                                          ②                                                           ③

④ bonding finger short detection, ⑤ multi-porcelain detection

                                                               ④                                                                                  ⑤                                                           

⑥ gold detection, ⑦ dirt detection

⑥                                                                                   ⑦

System installation requirements

Inspection space for equipment placement: To install the standard integral inspection equipment for Siptech vision inspection systems, you need to ensure that there is enough space to install the equipment.

Ambient temperature: 0-50 degrees Celsius;

Air humidity: below 90% RH;

Electronic interference: Provide a place for the device with less electronic interference.

Power supply: AC 220V, 50Hz, power consumption < 1KVA.