Accurate to the millimeter! High-speed visual inspection equipment easily detects screw dimensions

Screws are usually made of metal materials, common materials include stainless steel, carbon steel, aluminum alloy, etc., the material depends on the use of the environment and the required strength. It is widely used in mechanical equipment, construction, furniture, automobiles and other fields, and plays a fixed and connected role.

In this case, Siptech Cloud Disk high-speed visual inspection equipment was used to measure the appearance of screws. Test screw head diameter, shoulder diameter, full length, head height, rust, head pattern (cross, triangle, special etc.), tooth length, shoulder height. Use cloud disk high-speed visual inspection equipment side backlight detection, side positive light detection and bottom positive light detection. Detection efficiency of no less than 300 pieces per minute (depending on product feed speed).

High-speed visual inspection equipment, a device for the rapid detection, identification and analysis of products or objects. These devices often combine high-performance cameras, image processing algorithms, and automation systems to enable efficient product inspection and quality control.

Equipment characteristics

Fast detection

High-speed visual inspection equipment can quickly capture, process and analyze image data to achieve efficient product inspection and quality control.

High precision

Through advanced image processing algorithm and high resolution camera, the product can be accurately detected and recognized, and the detection accuracy can be improved.

Real-time detection

High-speed visual inspection equipment can process image data in real time, quickly feedback test results, real-time adjustment and control of production line.

automate

Integrate with automated systems to automate product inspection and sequencing, reduce labor costs and improve production efficiency.

flexibility

With flexible configuration options and adaptability, it can be adjusted and customized according to the inspection needs of different products.

Equipment composition

Visual inspection software

Industrial computer

display

Industrial camera

Camera adjustment module

Industrial lens

illuminant

Detection platform

Servo motor

Control system

PLC motion collaboration

Detection effect

Bottom positive light detection good product original drawing and analysis drawing: OK (cross)

Bottom positive light detection good product original drawing and analysis drawing: OK (special head)

Bottom positive light detection defective original drawing and analysis diagram: NG (special head) Defective feature: rust

Side backlight detection product original and analysis diagram: OK (6#13)

Side backlight detection product original and analysis diagram: OK (6P#16)

Side backlight detection product original and analysis diagram: OK (6S#7)

Side backlight detection product original and analysis diagram: OK (1PHSE QTY7)

Note: The shoulder is inclined, the height is not detectable

Side positive light detection of good product original and analysis diagram: OK

Side positive light detection defective original and analysis diagram: NG (special head) Defective feature: rust

System installation requirements

Inspection space for equipment placement: When installing standard inspection equipment for Siptech Vision inspection systems, it is necessary to ensure sufficient space for installation of equipment.

Ambient temperature: 0-50 degrees Celsius;

Air humidity: below 90% RH;

Electronic interference: Provide a place for the device with less electronic interference.

Power supply: AC 220V, 50Hz, power consumption < 1KVA.