High-speed visual inspection: accurate control of plastic products

Communication plastic parts refer to plastic parts used in communication equipment or the communication industry. Communication plastic parts usually need to have wear resistance, corrosion resistance, insulation and stability characteristics to ensure the normal operation and long-term use of communication equipment.

In this case, the plastic parts produced in the manufacturing process of the rubber mouth higher than 0.5mm, shrink NG, bubbles, black spots more than 0.5mmNG, black spots less than 0.5mmOK. For the appearance defects and defects of the product, we provide backlight and positive light detection methods of high-speed visual inspection equipment, which tests no less than 200 pieces per minute (depending on the feed speed of the product).

High-speed visual inspection equipment is a kind of equipment that can quickly and accurately detect and analyze on high-speed production lines.

Equipment characteristics

Fast inspection speed: high-speed visual inspection equipment has fast image acquisition and processing capabilities, and can complete product inspection in a short time, which is suitable for high-speed production lines.

High precision: Despite the fast detection speed, high-speed visual inspection equipment can still maintain a high detection accuracy, accurately identify and detect various features and defects of the product.

Automated processing: High-speed visual inspection equipment usually has automated processing functions to automatically analyze image data, identify problems and make decisions, reducing human intervention.

Real-time: High-speed visual inspection equipment  can monitor and test products in real time, find problems and anomalies in time, and take immediate measures to help improve production efficiency and reduce losses.

Data processing capability: High-speed visual inspection equipment usually has a strong data processing capability, processing a large number of image data and real-time analysis, generating detailed reports and statistics.

Reliability: High-speed visual inspection equipment design is stable and reliable, maintain high quality inspection performance for a long time, and adapt to the needs of long-term continuous operation.

Strong adaptability: High-speed visual inspection equipment  usually has strong adaptability and is suitable for high-speed detection tasks in different industrial fields and various product types.

Equipment composition

Visual inspection software

Industrial computer

display

Industrial camera

Camera adjustment module

Industrial lens

Industrial lens

illuminant

Detection platform

Servo motor

Control system

PLC motion collaboration

Detection effect

Side backlight detection good product original:

Side backlight detection good product analysis diagram: OK

Side positive light detection good product analysis diagram: OK

Side positive light detection of defective products analysis diagram: NG Bad features: black spots over 0.5mm

Side positive light detection defective product analysis diagram: OK Bad feature: black spot less than 0.5mm

Side positive light detection of defective products analysis diagram: NG Bad feature: bubbles

System installation requirements

Inspection space for equipment placement: When installing standard inspection equipment for Siptech Vision inspection systems, it is necessary to ensure sufficient space for installation of equipment.

Ambient temperature: 0-50 degrees Celsius;

Air humidity: below 90% RH;

Electronic interference: Provide a place for the device with less electronic interference.

Power supply: AC 220V, 50Hz, power consumption < 1KVA.