How to choose the most suitable visual inspection equipment?

Visual inspection equipment can replace manual inspection, automatic selection of abnormal products. Because it can save a lot of costs for enterprises, it is loved by enterprises. Although there are many inspection machine manufacturers on the market, including appearance inspection equipment, visual inspection equipment and size inspection equipment, their quality is uneven.

Visual inspection equipment selection factors

01 Improve efficiency selection

The speed of the detector determines the production capacity. For visual inspection machines, to replace a large number of human inspection, inspection speed is one of the main considerations.

02 Ensure precision selection

For users, the use of inspection machines for commodity inspection most have strict precision requirements, and the human eye is difficult to meet this requirement.

Therefore, accuracy is also a key factor that needs to be paid attention to.

03 Improve accuracy

The level of accuracy is directly related to the quality of the product and does not need to be explained too much.

If the accuracy of the purchased goods is low, even if the production capacity is improved, the quality of the product will be reduced, and the cost will be greatly increased.

Visual inspection machines are widely used in our country, because we are a labor-intensive country, most industries rely on cheap and abundant labor.

However, with the rising cost of manual labor, the increasing regulation on the quality of goods, and the ever-expanding automated production system, the need for automated monitoring systems in the manufacturing industry has become urgent.

As a device that can replace the human eye for high-speed precision inspection, the visual inspection system has become indispensable in modern automated production systems, and needs to be constantly improved and updated.

The visual inspection system uses CCD industrial lens to convert the target into an image signal, and transmits it to a dedicated digital image processing system.

The system converts image signals into digital signals based on information such as pixel distribution and brightness.

The image system extracts the characteristics of the target by performing various operations on these signals, so as to control the action of the field equipment according to the results, and realize the functions of visual inspection, specification inspection, defect inspection and system positioning.

In general, CCD visual inspection can be applied to various industries. For example, the finished product static leak detection automation line, automobile manufacturing, 3C electronic products, home appliance production lines, medical, communication industries, etc.

At present, the use of CCD visual inspection is very common in the popular field of lithium battery industry.

Advantages of visual inspection equipment

First, industrial intelligence is the current trend, the use of visual inspection machine for production and manufacturing can adapt to the development trend of the industry.

Second, with the increase in labor costs, the use of vision system inspection machines can help enterprises reduce unnecessary expenses in the long run.

Due to the non-contact detection method, it can reasonably reduce any damage that may be caused between the observer and the observed object, thereby reducing the potential damage to the commodity.

Fourth, the visual detection machine has a wide spectral response range, such as the ability to detect infrared light that the human eye can not see, expand the visual range of the human eye, and improve the accuracy of detection.

Fifth, the visual inspection machine can carry out more detailed inspection. At present, the traditional inspection methods mainly rely on calipers and other tools to detect size specifications, and defects mainly rely on naked eye observation. However, these inspection methods have been unable to meet the requirements of the market for the quality of goods. Especially in the auto parts manufacturing industry, the tolerance of commodity defects is zero, so we need to seek a better way to inspect defects, and optical inspection is the more ideal method at present.

Six, the speed of the visual detection machine is faster. As we mentioned before, the inspection rate of optical vision inspection can reach 100,000 to 200,000 pieces per day. For manufacturers with large production volumes, labor alone can not meet the demand.

In addition, the visual inspection machine also has the advantages of simple maintenance, low technical requirements for the operator, and long service life.

At present, the industrial situation is grim, and the quality of goods is very important. Only by ensuring the quality of goods, enterprises can achieve continuous progress.

Therefore, it is recommended that all parts manufacturing enterprises adopt advanced testing machines as soon as possible to occupy the opportunity, walk in the forefront of peers, and lay the foundation for the long-term development of enterprises.