The introduction of CCD visual inspection equipment

Vision inspection equipment enables high-precision image recognition and analysis, capable of detecting tiny defects or features. It can flexibly adapt to different products and application scenarios, and adapt to different detection requirements by adjusting parameters or training models. Complete product testing in a short time to achieve rapid production line monitoring and quality control.

Automate operations, reduce manual intervention, reduce labor costs, and improve production efficiency. Can detect a variety of product characteristics, outer diameter, inner aperture, opposite side, diagonal, length, height, concentricity, roundness, each part of the step size, Angle, sharpness, etc., with versatility.

A large amount of inspection data is recorded and analyzed to support quality improvement and production optimization. Visual inspection equipment usually has a certain environmental adaptability and can operate normally under different lighting conditions or environments.

equipment characteristics

Device Type High-speed cloud disk detection machine (glass disk) (can be customized according to the customer's actual detection scenario)

It is suitable for testing rubber parts, precision hardware parts, automobiles, mobile phone parts, plastic parts, electronic parts and other high-precision products that can be placed smoothly.

Circular glass turntable for turntable

Optical system Germany high rate CCD industrial camera, Japan imported lens, professional light source system

Number of cameras Standard 1 (optional 1 to 8)

Control system German Siemens Industrial computer

Image inspection software Siptech Vision inspection system

Feed system special feed guide rail, vibration disk equipment, automatic feed storage hopper equipment (optional)

Packaging system Automatic counting and packaging machine (optional)

Detection speed 200 ~ 1200 / min

Accuracy up to ±0.01mm

The recommended size ranges from 0.1 mm to 50mm

Detection The detection quality is 0.1 ~ 100g

Inspection indicators Appearance measurement: outer diameter, inner aperture, opposite side, diagonal, length, height, concentricity, roundness, step size, Angle, sharpness, etc

Defect detection: 360-degree teeth, rotten teeth, bad teeth, oblique teeth, poor knead teeth, internal burrs, lack of material, internal hole blockage, cracking, burrs, solder joint area, mark, there are no internal teeth, all functional detection of standing flat head screw tooth parts

equipment application

Manufacturing industry

Visual inspection equipment is used for product quality control, detecting product size, shape, color, surface defects, etc., to ensure product compliance with standards.

Food industry

In the food production process, visual inspection equipment can be used to detect the appearance quality of food, foreign bodies, packaging integrity, etc., to ensure food safety and quality.

Medical industry

Visual inspection equipment can be applied to medical image analysis, medical device quality testing, etc., to help improve the accuracy and efficiency of medical diagnosis.

Automobile manufacturing

It is used to detect the assembly quality, surface defects, coating quality of auto parts, etc., to ensure that the automobile quality meets the standards.

Electronic product

In the electronic manufacturing process, visual inspection equipment can be used to detect the welding quality of the circuit board, the correct installation of components, etc., to ensure product performance and reliability.

Pharmaceutical manufacturing

Used in drug packaging quality testing, drug label recognition, drug production process monitoring, etc., to ensure drug quality and safety.

Security monitoring

It is used to recognize faces, license plates and other information, monitor the safety of places, and realize intelligent security monitoring.

Agricultural field

It can be used in agricultural product quality detection, fruit and vegetable classification, pest and disease identification, etc., to improve the quality and output of agricultural products.

Visual inspection equipment has important applications in various industries, helping to improve production efficiency, product quality and safety, and promoting development and innovation in different fields.