How to avoid appearance defects of plastic caps?

With the rapid development of modern industrial technology, the requirements for product quality are increasing day by day, especially in the plastic products industry, how to achieve efficient and accurate quality control has become a key issue. The core of plastic quality control is to accurately grasp all aspects of the production process to ensure the dimensional accuracy, surface quality and internal structure of the product.

The automated vision inspection system uses high-resolution cameras and advanced optical equipment to capture subtle differences that are difficult to detect with the naked eye, thereby monitoring the appearance and intrinsic quality of plastic products in real time. For example, in the injection molding stage, the system can find common defects such as raw edges, flying edges, and missing materials in time to effectively prevent bad products from flowing into the next program.

The introduction of automated visual inspection system, with its precision, fast and accurate characteristics, provides a new solution for plastic quality control, and through the integration of automated visual inspection equipment on the production line, to achieve a full range of quality monitoring from raw materials to finished products.

Through the integration of advanced technology in many fields such as machinery, electricity and information, automated visual inspection equipment can seamlessly connect with the existing production equipment and information system of the enterprise, and realize the entire intelligent control of the production process. Its powerful image recognition ability and deep learning algorithm make the complex and changeable plastic product defect detection simple and easy. Efficiently identify the preset defect types, cope with the challenge of new types of defects that may appear, and continue to promote the progress of quality control capabilities in product production. We are committed to making it easy for every factory to have AI visual inspection capabilities.

Test case

Test product: Cap

Test content: Test the appearance of the product, rough edge, rough edge burr

Detection equipment - Cloud high-speed vision inspection system: using high-speed industrial cameras and advanced image processing algorithms, it can achieve rapid and accurate visual detection of products or objects, and identify various defects or features. It can complete the processing and analysis of a large amount of image data in a short period of time. Through cloud technology, users can realize remote monitoring and management of the detection system, monitor the production process anytime and anywhere, and make necessary adjustments.

Detection effect

Check good product OK chart

Rough edge detection

Burr detection